What is Rapid Molding? Rapid Molding is a specialty service for making certain kinds of plastic injection mold tools and finished parts in a fraction of the time it takes to make full-production volume tools. It relies on optimizing the design, fabrication, and materials to achieve maximum production efficiency and minimal downtime.
Customized according to the drawing, not limited to industry. AARS Smart Tech. has been focusing on sheet metal processing of non-standard precision structural parts for 10 more years.
There are many optional materials: cold rolled sheet (SPCC), hot rolled sheet (SHCC), galvanized sheet (SECC, SGCC), copper (CU), brass, red copper, beryllium copper, aluminum sheet (6061, 5052, 1010 , 1060, 6063, duralumin, etc.)
The workpiece structure is stable, no bending deformation, regardless of sheet metal size.
Professional team of engineers will provide technical guidance for your customization.
AARS Smart Tech. offers a unique Rapid Molding system. A single master machinist is responsible for your tool from start to finish. Using modular mold bases and P20 tool steel, a machinist can produce a finished mold in as little as ten days from the approval of design drawings. These molds use standard plastic resins and fillers to make fully functional finished parts in relatively limited quantities. There are many advantages to rapid tooling. Finished parts can be used for prototypes, product testing and certification, and as bridge production towards higher volumes. Rapid tooling injection molding also helps our clients to limit their financial exposure to new designs.
In order to achieve rapid results, there are some necessary limitations to the kinds of tools and parts that can be made using this approach. These limitations don’t mean you get an inferior tool. Rather, we simplify the development process in order to achieve the shortest possible production lead time at the least expense.
Rapid Molding are two-piece molds, with at most two cavities per mold. This means there are no extra sliders or hand-loaded inserts. The geometries must be relatively simple, not requiring sophisticated gate/runner systems or complex cooling channels. Simple geometries allow for basic ejector pin strategies. Simple geometries don’t require expensive MoldFlow analysis.
Stainless steel is most suitable for food-related machines. Due to its high strength, thickness requirements can be reduced in design; stainless steel plates are difficult to manufacture and are easy to warp during welding.
Aluminum alloy is a lightweight material. In the natural state, an oxide film is formed on the surface to prevent corrosion. Aluminum alloy plates are widely used in automobiles, industry, new energy and other fields.
What is rapid Molding? Rapid Molding is a specialty service for making certain kinds of plastic injection mold tools and finished parts in a fraction of the time it takes to make full-production volume tools. It relies on optimizing the design, fabrication, and materials to achieve maximum production efficiency and minimal downtime. Major Materials for Rapid Molding including P20 Steel, Aluminum, Brass which are all depend on customer’s cost demand.
We use X-ray fluorescence and spectrophotometry to measure the precise molecular composition of all the raw materials we use for your tooling. You can be assured you get exactly the material grade you specify. Our attention to detail doesn’t stop when your mold is completed. We’re not satisfied until your finished parts have been fully verified in our modern quality control lab.
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