Automotive

Energy

New energy is not only the lifeblood of modern industry but also a crucial foundation for maintaining everyday life. For thousands of years, humanity has relied primarily on fossil fuels, and this dependence continues today. However, fossil fuels will eventually be depleted. So, what can replace them? What kind of energy will be able to provide humans with a sustainable and clean source in the future? Currently, major countries and regions around the world consider the development of new energy technologies as a key to leading a new round of energy revolution and technological innovation. The pace of advancement in new energy technologies is accelerating like never before.

 
 
 
automotive rapid prototyping

Manufacturing Experience

AARS Smart Tech. has more than 8 years of auto parts manufacturing experience and professional manufacturing equipment. Experienced engineers can reduce design and cost risks to help car companies to quickly complete product development, and better react to consumers' customized needs for vehicles

  • EV motor housing
  • Transmission parts
  • Suspension and powertrain components
  • Brake system components
  • Automotive sheet metal
  • Steering system components
automotive rapid prototyping

Manufacturing Capacity

With a range of service like CNC machining, sheet metal fabrication, surface treatment, AARS Smart Tech. has been working in building auto parts, prototypes and mass production for automotive products. Our engineers utilize quick-turn manufacturing and DFM feedback to achieve an optimized design that mitigates the risks and cost of manufacturing.

automotive rapid prototyping

Processing Strength

CNC Machining
3-axis milling, 4-axis milling, 5-axis milling, slow wire walking and EDM services
Sheet Metal Processing
Stamping, bending, laser cutting
Rapid molding
Injection mold, complex mold, silicone mold, die casting mold
Heat Treating
Vacuum gas quenching, vacuum oil quenching, aluminum heat treating, gas nitriding, low temperature treatment, stress relief, tempering and aging treatment
Surface Finish
Anodizing, Sandblasting, Painting, PVD, Electrophoresis, laser engraving, passivation, electroplating, silkscreen printing and powder coating
Detection
CMM testing, X-ray analysis, penetrant testing and magnetic particle testing, friction resistance testing, hardness testing, roughness testing, chromatic aberration testing
Mechanical And Electrical Assembly
Bolting, welding, riveting and bonding

Advantages

automotive rapid prototyping

Rapid Prototyping

Reduce design risk and accelerate development by rapid prototyping in shorter time and at lower cost.

automotive rapid prototyping

Advanced Equipment

We have advanced high precision equipment like Germany GROB 5 axis machine, Swiss GF Mikron 5 axis machine, China Jingdiao 5 axis machine and US Haas 4 axis machine, tolerance down to +/-0.0015 mm.

automotive rapid prototyping

Flexibility Production

From prototype to low-volume, or even mass production, to enable more diverse and customized auto features tailored for the modern driver.

automotive rapid prototyping

Quality Assurance

Use ZEISS CMM to conduct comprehensive inspection of each workpiece and issue inspection reports to ensure that the geometry of each part is exactly as designed.

Customize FAQ

  • Can AAAS make AARS Smart Tech drawings?

    We provide suggestions to improve drawings, but do not provide AARS Smart Tech service. We accept 3D CAD files in STL, STEP or IGES format, 2D drawings with reference dimensions in AI/CAD/PDF/JPG format. We must receive complete manufacturing information as part of this technical documentation.

  • Is AARS Smart Tech a real factory?

    YES, AARS Smart Tech. established since 2008, we now have production sites with a total area of more than 10,000 square feet. Welcome to visit us, we will pick up you at the airport or from your hotel.

  • Will my AARS Smart Tech. be kept confidential?

    AARS Smart Tech. has a strict confidentiality system and confidentiality software, all the drawings cannot be opened by anyone without authorization; NDA can be signed to ensure the safety of your AARS Smart Tech.

  • How can you guarantee the delivery time?

    AARS Smart Tech. owns 200+ sets of processing machines and 150+ skillful staff to ensure your order on schedule.

  • How does AARS Smart Tech. ensure the quality of my parts?

    --Once your order is confirmed, we will perform a full AARS Smart Tech. for Manufacturing (DFM) review to point out any issues that our engineers feel may affect the quality of your parts.
    --All incoming materials are inspected and verified with a suite of testing equipment.
    --Final inspection reports before shipment.
    --We have the ability to share inspection data with you in real-time so we can work together to address any quality issues you may have during production.

SUCCESSFUL CASE STUDY

automotive rapid prototyping

EV Motor Housing

  • Services:CNC milling, polishing
  • Material:Aluminum 6061
  • Quantity:20

The Product

The motor housing is a critical component of the electric vehicle. It must be strong enough to withstand the high torque and heat generated by the motor, while still being lightweight enough to not add too much to the overall weight of the vehicle.

automotive rapid prototyping

Material Inspection

As we do with all of our projects, we double-checked that the incoming raw material marked as “AL 6061” was exactly that.

automotive rapid prototyping

CNC Milling

This part was machined from aluminum alloy 7075 using 5-axis CNC milling. The part was designed as a form prototype, which allowed us to quickly iterate on styling, fit and function. We then used our extensive experience with low volume production runs in order to optimize tooling and make sure each part would be as cost-effective as possible for our client.

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